We are cooling tower fills manufacturer supplier!

Welcome to Long Zhuo, a leading manufacturer of Cooling Tower Fill for a variety of industrial applications. We offer two types of Cooling Tower Fill, Crossflow Fill and Counterflow Fill, each designed to meet specific cooling requirements.

In the realm of industrial cooling, where efficiency is paramount, the heartbeat of any cooling tower lies in its cooling tower fills. These ingenious components, also known as cooling tower fillers or cooling tower media, reside at the core of the tower, working tirelessly to optimize heat exchange and maintain ideal operating temperatures.

Crafted from high-quality PVC, PP, or even high-temperature resistant CPVC, our cooling tower fills are a marvel of engineering. Utilizing specialized machinery, these materials are transformed into intricate configurations that maximize surface area and heat dissipation. Designed to perfection, they're hot-pressed into specific molds, resulting in cooling tower fills tailored for various industrial cooling applications.

The principle of cooling tower

At the heart of every cooling tower lies the fill. This dynamic component is the linchpin that facilitates the cooling process. Acting as a wet deck or surface, the fill creates a vast interface between air and water. This strategic design encourages extensive contact, allowing For rapid Evaperation. As Water Cascades Through the Fill, It Intertwines with Passing Air, Undergoing Cooling As Heat is Drawn Away. ED and Recirculated, While The Moistened Air Exits the Fill, Ensurying Optimal Cooling Effering.

Surface Maximization

The magic of cooling tower fills lies in their ability to amplify surface contact between air and water. By employing a film fill design, these components guide water into thin, flowing sheets, ensuring maximum surface interaction. This innovative approach boost s efficiency by promoting prolonged contact , enabling efficient heat transfer.

Cooling tower fill material

Our cooling tower fills are available in a range of materials to suit diverse operational needs:

PVC: The widely acclaimed choice. Offers superb fire resistance (M2 classification) with an Oxygen Index of 42%. Operational up to 65°C. Available in a spectrum of colors including black, green, blue, and transparent.

PP: Tailored for high-temperature environments. Operates effectively up to 90°C. Comes in black, green, blue, transparent, and more.

CPVC: The pinnacle of material excellence. A sophisticated derivative of PVC, CPVC boasts high-temperature resilience, an Oxygen Index of 42%, and handles temperatures up to 100°C. Comes in black, blue, green, transparent, and more.

Elevate your cooling tower's performance with our state-of-the-art cooling tower fills. Meticulously crafted, rigorously tested, and available in an array of materials, they stand as a testament to engineering excellence. Whether you're seeking uncompromising eff iciency, High-temperature resilience, or both, our cooling tower fills deliver results that redefine cooling precision.

Crossflow Fill and Counterflow Fill

Our Crossflow Fill is designed for use in crossflow cooling towers, where water flows horizontally over the fill sheets while air is drawn in vertically. The sheets are corrugated to increase surface area and promote efficient heat transfer, ensuring optimal cooling performance. Our Crossflow Fill is made of high-quality PVC material, which is resistant to corrosion and damage from UV rays, making it a durable and long-lasting solution for your cooling tower needs.

Our Counterflow Fill is designed for use in counterflow cooling towers, where water flows vertically downward while air is drawn in vertically upward. The sheets are specifically designed to minimize water resistance and promote maximum water distribution, ensuring even cooling throughout the tower. Our Counterflow Fill is also made of high-quality PVC material, which is resistant to corrosion and UV damage, providing reliable performance for years to come.

At Long Zhuo, we pride ourselves on our commitment to quality and customer satisfaction. All of our products are manufactured to the highest standards, using the latest technology and materials, and are thoroughly tested to ensure reliable and consistent performance. Our team of experts is always available to help you choose the right Cooling Tower Fill for your specific needs and provide technical support whenever you need it.

Thank you for considering our products. We look forward to the opportunity to work with you and provide a reliable, high-performance Cooling Tower Fill solution for your industrial applications.